PLC & Motion Control
Control cabinets and software built around modern PLC platforms and servo drives. Structured code, versioned programs and network architectures that plant engineers can actually maintain.
PLC · Robotics · Vision · AMR · Digital Twin
Heavy industry runs on precision.
We build the machines that keep it moving.
ForgeCell Automation is a turnkey systems integrator for production lines that cannot afford to stop. We design, build, program and commission PLC-driven cells, robotic workstations, inline vision and autonomous mobile robots — one accountable engineering team from FAT to full production.
- Turnkey delivery
- CE-aligned builds
- 24/7 field support
Engineering portfolio
Every layer of the cell,
from cabinet to cloud.
Capability matrix — 01 / 06
Robotic Workcells
Six-axis and collaborative arms integrated into guarded cells: palletising, machine tending, welding, dispensing and assembly. End-of-arm tooling designed for your part, not off a shelf.
Vision Inspection
Inline camera systems for presence checks, gauging, code reading and surface inspection. Lighting, lensing and reject handling engineered together so false rejects stay rare and real defects never pass.
AMR & Intralogistics
Autonomous mobile robots that move WIP and material between stations without fixed tracks. Fleet coordination, charging strategy and traffic rules tied into your MES and line takt.
Digital Twin
A living model of your line: layout, cycles and throughput simulated before steel is cut, then kept in sync with the real asset for what-if studies, training and remote diagnostics.
Machine Safety
Safety-rated PLCs, light curtains, interlocks and zone control engineered to Machinery Directive principles — so operators walk up to the cell, not around it.
System integration process
Five phases. Zero surprises.
Delivery model — 05 phases
Audit
We walk your line, map the current process, and quantify what automation should change — throughput, labour, quality, safety.
Week 01 — On siteEngineer
Concept, layout, cycle simulation and risk assessment. You approve the digital twin before anything is ordered.
Weeks 02–06 — Design freezeBuild
Panel shop, machining, robot programming and vision tuning. Progress reviews every sprint, not at the end.
Weeks 06–14 — WorkshopProve
Factory acceptance with your team at our facility, then installation, safety validation and site acceptance on your floor.
FAT & SAT — Your sign-offSustain
Operator training, as-built documentation, spares list and a support contract sized to your shift pattern.
Launch + supportWhere we integrate
Built for the lines
that never stop.
Sector solutions — 04
01 / Mobility
Automotive
Assembly automation, welding cells and traceability for tier suppliers and OEM programs.
- Assembly cells
- Welding & dispensing
- Traceability data
02 / Electronics
Electronics
High-speed handling, inspection and clean assembly for boards, modules and devices.
- Inline AOI-style checks
- Precision handling
- ESD-safe cells
03 / F&B
Food & Beverage
Washdown-rated handling, portioning and packing with hygiene validation baked in.
- Washdown design
- Pick & place
- Hygienic guarding
04 / Logistics
Logistics & Warehousing
AMR fleets, sortation and palletising that flex with seasonal volume, not against it.
- AMR fleets
- Palletising cells
- Sortation control
What automation pays back
Efficiency you can
measure on Monday morning.
Every automation project is justified on its own numbers. Before we quote, we model your current state and the target state — then we only build what the business case supports.
ROI figures are project-specific and validated against your baseline during the audit phase. We do not publish generic savings percentages — yours will be calculated, not assumed.
Shorter changeovers
Recipe-driven setups and automatic tool change cut the time between product runs — capacity appears without new buildings.
Higher first-pass yield
Vision and servo precision remove the drift that creates scrap and rework — quality becomes a controlled variable.
Repeatable output
Robots do not have off days. Consistent cycles mean predictable takt, stable WIP and honest delivery dates.
Data instead of guesswork
OEE-style reporting from the line gives operations a real-time view of where the day actually goes.
Safety & certification
Engineered to the standards,
documented for the auditor.
Every cell ships with a complete technical file: risk assessment, circuit diagrams, component certificates and the declaration path your team needs for CE marking.
CE Marking
Machines designed and documented to Machinery Directive requirements, with the declaration process supported end to end.
ISO 9001 Aligned
Engineering and delivery workflows structured around ISO 9001 quality management principles, auditable at every phase.
ISO 13849 · IEC 61508
Safety functions designed to ISO 13849 / IEC 61508 principles — safety PLCs, redundant channels and verified performance levels.
Physical Safeguarding
Light curtains, interlocks, perimeter guarding and lockout procedures engineered into the cell, not bolted on afterwards.
Selected work
Case studies, on request.
Reference register — 03 shown
Assembly line modernization
Robotic workstations and inline vision introduced across a manual assembly line. Scope, results and ROI details are shared under confidentiality agreement with qualified prospects.
Reference available on requestHigh-speed inspection line
Camera-based gauging deployed on a high-volume component line. Full technical detail and operator interviews available during the sales process.
Reference available on requestAMR material flow
Fleet of autonomous mobile robots integrated with WMS and line-side call points. KPI detail disclosed during commercial discussions.
Reference available on requestStart a project
Tell us about your line.
Request for proposal
Send us your process, layout and pain points. We respond with a scoped concept, a feasibility view and an honest first budget range — usually within ten working days.
- Scoped concept & layout sketch
- Feasibility and risk notes
- Indicative budget range
- Site visit option